# Introduction to Glaze Calculation

## Introduction

A glaze calculation works out the chemicals a particular glaze recipe contains. You can take all the materials that make up a glaze, break them into their constituent parts and show them in proportion to one another. This is rather like the nutrition information on a food packet - it shows what the recipe contains rather than the ingredients that made it. Where food talks about carbohydrates, proteins, vitamins and minerals, glazes talk about silica, alumina, potassium and a host of other chemicals that produce the end result.

This information is useful when trying to reformulate a glaze to use different materials, such as swapping one frit for another, or using a local feldspar. It is also useful when trying to understand why a glaze behaves the way it does or to predict the way an untested glaze will look.

Linda Arbuckle explains it like this:

The purpose of glaze calculation is to determine the total amount of each element present in a glaze, and the proportions relative to each other. With that information at hand, it is possible to calculate materials substitutions, revise melting points, and do other useful calculations. In the end, testing is the final proof, but unity molecular formula gives you a more informed method of choosing what to test.

# What makes a glaze?

Glazes may be thought of as a colorless glass, consisting of:

• glassformer - usually silica
• viscosity agent - often alumina
• flux (something that lowers the melting point) - Sodium, Calcium, Magnesium and many more

Some glaze materials are added in their pure form, such as lithium carbonate. However, many glaze materials have a more complex composition. These are classified as composite materials and compounds.

• A compound is a natural material that is made of a combination of differing elements. For example, Potash Feldspar is a combination of K2O (Potassium Oxide), Al2O3 (Aluminium Oxide) and SiO2 (Silicon Dioxide). Kaolin also falls into this category as does Gerstley Borate, Nepheline Syenite, Spodumene and many more.
• A Composite material is a man made material that combines more than one element, such a a frit, clay body or pre-mixed glaze.

## Oxides

Composite Materials & Compounds are made up of oxides joined in lattices.
TODO: Explain oxides.

## Materials

Here are four basic materials that can be combined to make a glaze:

• Silica is 100% SiO2
• Potash Feldspar is 64.8% SiO2, 18% Al2O3, and 17% K2O
• Whiting is 56.1% CaO
• Kaolin is 47.3 SiO2, 40.2 Al2O3

Why donât the numbers add up to 100%?

Because component elements like carbon in carbonate materials burn out, volatilise or materials revert to their basic oxide form which gives off gasses during firing, this is classed as Loss On Ignition (LOI).

Here are the materials again, this time with Loss On Ignition (LOI) included:

Material SiO2 Al2O3 CaO K2O KNaO LOI Total
Silica 100% 0 100
Potash Feldspar 64.76% 18.32% 16.92% 16.92% 100
Whiting 56.10% 43.90 100
Kaolin 47.29% 40.21% 12.50 100

## Theoretical Materials

All material analyses are to some extent theoretical in that they approximate actual real-world materials. The actual materials we use in the studio come from various natural sources and contain impurities and inconsistencies. For example, there are many types of Potash Feldspar, and each type has a different analysis. Even within types of Potash Feldspar, there may be different analyses for different batches of material at different times.

Imagine you are at a grocery store but didnât know what to cook. So you and find the following recipe via an app on your phone:

Roasted Delight
Ingredients:
1 carrot
1 onion
1 pound of meat
1 teaspoon of salt
1 teaspoon of pepper

What does â1 pound of meatâ mean? It could be steak, chicken, or fish, and the final dish would be much different with each type. You see in the recipe reviews that people used fish, but they didnât mention what type of fish. Freshwater, saltwater?

Just as with our fictional âRoasted Delightâ recipe, some older glaze recipes just list âFeldsparâ (meat) or âPotash Feldsparâ (fish).

A sample of analyses for Custer Feldspar, a type of Potash Feldspar:

Ingredient Type Parent SiO2 Al2O3 MgO CaO K2O Na2O P2O5 Fe2O3 LOI
Custer Feldspar Feldspar Potash Feldspar 68.50 17.00 Â  0.30 10.00 3.00 Â  0.10 0.30
Custer Feldspar (1989) Feldspar Potash Feldspar 68.64 17.39 Â  0.30 10.36 3.02 Â  Â  0.30
Custer Feldspar (2000-2012 Ron Roy) Feldspar Potash Feldspar 72.40 15.27 0.07 0.27 7.52 3.21 0.20 0.21 0.65
Custer Feldspar (pre-2000) Feldspar Potash Feldspar 68.70 17.25 0.05 0.18 10.06 3.04 0.31 0.12 0.66

When working with actual materials in the studio, itâs best to use the most accurate analysis you can find for each material.

Explain KNaO

## Glaze Recipes

Imagine the following recipe for Macaroni & Cheese:

Servings: 4
Units: US
Ingredients:

• 8 ounces elbow macaroni
• 1â4 cup butter
• 1â4 cup flour
• 1â2 teaspoon salt
• 1 dash black pepper
• 2 cups milk
• 2 cups shredded cheddar cheese

Glaze recipes are similar to food recipes.

As an example we will use a commonly referenced recipe, Leach 4321. Leach 4321 is so named because the recipe amounts are easy to remember (40%, 30%, 20%, and 10%). Using the materials from above:

Leach 4321:
Orton cone 9-10, Oxidation or Reduction

Ingredient Amount
Potash Feldspar 40%
Silica 30%
Whiting 20%
Kaolin 10%
Total 100%

Just as a Macaroni & Cheese recipe would describe how the ingredients should be prepared, glaze recipes also specify both a temperature range (measured by Orton cone) as well as atmosphere type (in this case, the glaze can be fired in either oxidation or reduction). Other preparation notes are commonly added to glaze recipes, such as the best specific gravity and application type (e.g. pouring, spraying).

## Benefits of 100% format

From Linda Arbuckle:

The usual convention is to represent a glaze recipe in 100% batch form, with colorants, opacifiers, and conditioning agents (e.g. gums, bentonite, etc.) listed as additions to the basic 100% glaze. Please see the handout on calculating 100% format. Advantages of the 100% format:

• glazes are more easily compared in uniform format
• calculation of percent additions like colorants easier with 100 unit base

## Weight Units

Glaze recipes are not given in any specific weight units. The recipe can be weighed up in any units, as long as the same unit is used throughout, and the proportions of materials will be equivalent and yield the appropriate result.

## % Analysis

Show how percentage weight analysis is calculated with Leach 4321
Explain roles of various oxides in Leach 4321

To calculate the percentage analysis for Leach 4321, for each material multiply each oxide by the percentage amount.

Ingredient SiO2 Al2O3 K2O LOI
Potash Feldspar 64.76% 18.32% 16.92% 0

For each oxide in Potash Feldspar, multiply by the amount (40%, or .40):

SiO2 (Silica) is 64.76 x .4 = 25.904
Al2O3 (Alumina) is 18.32 x .4 = 7.328
K2O (Potassium) is 16.92 x .4 = 6.768
Loss On Ignition (LOI) is 0 x .4 = 0

Leach 4321 Percentage analysis for Potash Feldspar

Ingredient Amount SiO2 Al2O3 CaO K2O KNaO LOI
Potash Feldspar 40 25.9 7.33 6.77 6.77

Completed Leach 4321 Percentage Analysis:

Ingredient Amount SiO2 Al2O3 CaO K2O KNaO LOI
Potash Feldspar 40 25.9 7.33 6.77 6.77
Silica 30 30
Whiting 20 11.22 8.78
Kaolin 10 4.73 4.02 1.25
Total 100 60.63 11.35 11.22 6.77 6.77 10.03
100% no LOI Â  67.39 12.61 12.47 7.52 7.52

Explain mol vs. weight

## Mole %

Show how to calculate Mol percent using Leach 4321
Explain differences from % analysis
Explain UMF, Seger, etc.

## UMF

For UMF, unify using the following oxides:

``````Li2O
Na2O
K2O
MgO
CaO
SrO
BaO
ZnO
PbO
FeO
MnO
``````

UMF Unity oxides in various software programs:

Program Li2O Na2O K2O MgO CaO SrO BaO ZnO PbO FeO MnO CuO CoO NiO P2O5 Notes
Desktop Insight Li2O Na2O K2O MgO CaO SrO BaO ZnO PbO P2O5 I think can be modified?
Matrix Li2O Na2O (as KNO) K2O (as KNO) MgO CaO SrO BaO ZnO PbO Unity oxides can be changed. Can also include colorants and B2O3.
GlazeMaster Li2O Na2O K2O MgO CaO SrO BaO ZnO PbO ? ? ? ? ? ?
HyperGlaze Li2O Na2O K2O MgO CaO SrO BaO ZnO PbO CuO CoO NiO Unity oxides can be changed. Can also include colorants and B2O3.
Matt Katz's Spreadsheet Li2O Na2O K2O MgO CaO SrO BaO ZnO
Glazy Li2O Na2O K2O MgO CaO SrO BaO ZnO PbO FeO ? MnO ? Unity oxides cannot be changed.

## Stull

### Stull Al/Si chart showing Leach 4321 analysis using different feldspars.

The following Stull chart shows the Leach 4321 recipe with different feldspar and kaolin analyses.